Portapezzi - Tombstones

Transcript

CAPITOLO
CHAPTER
RARDI
GE
W
8
G
HOLDIN
MORSE MODULARI DI PRECISIONE
RK
O
PRECISION MODULAR VISES
Portapezzi - Tombstones
Made in Italy
GHISA MONOBLOCCO STABILIZZATA - PRECISIONE ENTRO ± 0,02 mm
SOLID CAST IRON HEAT TREATED - HIGH PRECISION ACCURACY
WITHIN ± 0,02 mm OVERALL
8
CUBI, SPALLE, SQUADRE, PIASTRE, PALLETS
CUBES, ANGLE PLATES, PALLETS
www.gerardi.it catalogo serraggio 2014
PORTAPEZZI MODULARI
PER CENTRI DI LAVORO ORIZZONTALI
HORIZONTAL MACHINING CENTRES
MODULAR TOMBSTONE
Pagg. 8.2 - 8.30
A supporto ed integrazione dei sistemi di bloccaggio la Gerardi S.p.A ha progettato e via via sviluppato una gamma
di portapezzi in fusioni monoblocco di ghisa G30 (con pareti spessore 43-45mm circa e con doppio trattamento di distensione e
stabilizzazione) e recentemente anche di alluminio speciale ad alta resistenza.
Tali prodotti possono essere forniti nelle forme di: Cubi, Spalle, Squadre, Piastre, Mensole e speciali a richiesta.
Come ODYRUD]LRQLHÀQLWXUH vengono proposte le seguenti:
QVersione A - Fusioni monoblocco - Sgrossati di fresa
QVersione%)XVLRQLVJURVVDWHFRQVRYUDPHWDOORHEDVH¿QLWD
QVersione&&RPSOHWDPHQWH¿QLWL7ROOHUDQ]DHQWURPP
QVersione(&RQUHWLFRORGLIRULFDOLEUDWLH¿OHWWLLQWHUQLLQWHJUDOL
QVersione)&RQUHWLFRORGLEXVVROHWHPSUDWH&UH¿OHWWLULSRUWDWLLQDFFLDLRLQR[
L’ importanza sempre maggiore di questi prodotti deriva dallo sviluppo e diffusione di centri di lavoro orizzontali e sistemi pallettizzati
che richiedono appunto tali strutture di supporto per le attrezzature o per i pezzi da lavorare stessi. I controlli vengono eseguiti con
macchine tridimensionali su ogni pezzo eseguito.
Soluzioni speciali e personalizzate integrate con sistemi di bloccaggio adeguati possono essere studiate e realizzate su richiesta per
sfruttare al meglio il campo di lavoro e le capacità delle macchine.
To support and complete the Gerardi Modular Workholding System a more and more strategic and important role
is played by all the range of modular tombstones and sub-plates. They are manufactured in the most different shapes and versions,
anyway always provided in one solid cast iron cast G30 with walls about 40 mm thickness and with double stress relieving heat
treatment. Recently in high resistence alluminum.The shapes available are: Cubes, Two side tombstone, Angles, Plates and
VXESODWHV6KHOYHVDQGVSHFLDORQVSHFLÀFUHTXHVW.
As ÀQLVKLQJ following are available:
The greater importance of such products originates from the development and widespread of Horizontal machining centres and
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RQDGLPHQVLRQDOPDFKLQH6SHFL¿FRUWDLORUPDGHWRPEVWRQHVFRPSOHWHZLWKFODPSLQJV\VWHPVDSSOLFDWLRQVFRXOGEHVWXGLHGDQG
PDQXIDFWXUHGRQUHTXHVWLQRUGHUWREHWWHUH[SORLWWKHPDFKLQHVUXQVDQGFDSDFLW\
Versione E E Type
Reticolo integrale
nella fusione
Holes and threads made
in the casting itself
M12
8.2
Ø 16 F7
Ø D F7
0,8
8
QA type2QHVROLGFDVWLURQ5RXJKPLOOHG
QB type5RXJKPLOOHGFDVWLQJZLWKRYHUDOOPDWHULDODQGEDVH¿QLVKHG
QC type&RPSOHWHO\¿QLVKHGZLWKWROHUDQFHRIPP
QE type*ULGWRPEVWRQHZLWKFDOLEUDWHGKROHVDQGVROLGWKUHDGV
QF type*ULGWRPEVWRQHZLWKKDUGHQHGEXVKLQJV&UDQGLQR[VWHHOKHOLFRLOV
Versione F F Type
Bussole di centraggio
in acciaio temprato 100Cr6 - DIN 179C
Centering bushings are in special
hardened alloy steel 100 Cr6 - DIN 179C
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,QVHUWHGWKUHDGVDUHLQVWDLQOHVVVWHHO
www.gerardi.it workholding catalogue 2014
I portapezzi GERARDI
sono disponibili in 5 versioni diverse:
Q Versione A: Sgrossati di fresa
*
Fusione in ghisa G30 monoblocco sgrossata con doppio trattamento
di distensione. Pareti spessore 43-45 mm (Sovrametallo 10 mm)
Q Versione B: %DVH¿QLWD
Fusione sgrossata con base lavorata e raschiettata per pallet
a norme Europee o Giapponesi. Predisposizione della base
GLDSSRJJLRGLQIRUL)H¿OHWWR0Fig. 1) con interassi
precisi, pronte per l’utilizzo dei ns. Zero Point (Fig. 2 e 3), oppure
per l’interfacciamento con altri pallet o piastre.
Versione
V
i
A / A TType
Q Versione C: Completamente lavorati
Versione B / B Type
&XERFRPSOHWDPHQWH¿QLWRFRQSDUHWLVSHVVRUHPPFLUFD
Tolleranza ± 0,02 mm
Q Versione E: Reticolo integrale
&XERDUHWLFRORFRQIRULFDOLEUDWLH¿OHWWLLQWHJUDOL
Q Versione F: Reticolo con bussole
&XERDUHWLFRORFRQEXVVROHWHPSUDWH&UH¿OHWWLULSRUWDWL
LQDFFLDLRLQR[7ROOHUDQ]DPP
GERARDI tombstones are
available in 5GLIIHUHQWÀQLVKLQJ
Q
Versione C / C Type
A Type: 5RXJKPLOOHG
*
One integral G30 cast iron casting rough milled with double stress
relieving heat treatment. Wall thickness 43-45 mm (10 mm stock)
Q
B Type: %DVH¿QLVKHG
Rough milled casting with base face machined and hand scraped
for direct clamping on European or Japaneese standard pallet.
Base with 4 precision holes Ø 20F7 and bottom threads M16 with
precise pitch dimensions (Pic. 1) for the use of our Zero Point
(Pic. 2 and 3) or to interface with other pallets or head plates
Q
Versione E / E Type
Ø 20 F7 - M16
C Type: &RPSOHWHO\PDFKLQHG
&XEHFRPSOHWHO\¿QLVKHGZLWKZDOOWKLFNQHVVURXJKO\PP
Tolerance ± 0,02 mm
Q
E Type: Grid cube
8
Integral cube with calibrated holes and solid threads.
Q
F Type: *ULGFXEHZLWKEXVKLQJV
Integral cube with hardened bushings 100Cr6 and stainless
steel helicoils. Tolerance ± 0,02 mm
Versione F / F Type
Fig.1
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6HHSDUWLFXODU3LFSDJ
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previo preventivo. Per le versioni speciali pagamento 50% all’ordine
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Any special requirment will be quoted “([WUD”
for special type payment 50% on order.
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Alcuni modelli indicati non vengono sgrossati
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Fig.2
Fig.3
8.3
Sistema modulare Gerardi PORTAPEZZI MODULARI
Per un risultato di qualità e precisione il nostro ciclo di lavorazione portapezzi è il seguente:
Q 1° Fusione monoblocco in ghisa G30
Q2° Doppio trattamento termico di distensione
Q3° Lavorazione completa di fresatura e predisposizione per nostro sistema zero point
Q'LVWHQVLRQHQDWXUDOHGLULSRVRPLQLPRRUH
Q5° Raschiettatura base d’appoggio per una planarita’ perfetta.
Q/DYRUD]LRQHFRPSOHWDGL¿QLWXUD
Q7° Esecuzione di fori o cave di posizionamento e centraggio portapezzo sulla base d’appoggio raschiettata
Q&RQWUROORGLPHQVLRQDOHSRUWDSH]]R
Q9° Eventuale ritocco tramite raschiettatura per riportare il portapezzo nella perpendicolarità,
ortogonalità e parallelismo previsti.
Q,GHQWL¿FD]LRQHWUDPLWHQXPHURGLPDWULFRODLQFLVRVXOSRUWDSH]]RFRQDOOHJDWRFHUWL¿FDWRGLFROODXGR
For a better precision and quality result our working cycle for workholding tombstone is the following:
Q 1° Integral cast iron G30 casting
Q2° Double stress relieving heat treatment
Q3° Complete rough milling work and prearranged work for the use of our Zero Point Gerardi system
Q1DWXUDOKRXUVVWUHVVUHOLHYLQJ
Q5° Hand scraping of bottom base face for a perfect planarity
Q&RPSOHWHPDFKLQH¿QLVKLQJ
Q7° Base face tailor-made, tombstone centered on the hand scrape base plate
Q'LPHQVLRQDOFRQWURODQGTXDOLW\FKHFN
Q9° Some hand-scraped could be made in order to get a perfect - parallelism - ortogonality
and perpendicularity within the quoted tolerances.
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INTERFACCIAMENTO STANDARD
STANDARD INTERFACE
STANDARD EUROPEO
EUROPEAN STANDARD
STANDARD GIAPPONESE (Normativa JIS)
JAPANESE STANDARD (Normative JIS)
A
400
500
630
A
400
500
630
B
55
75
100
135
C
100
125
160
C
100
125
160
Foro centrale (OPZIONE) - Central hole (OPTIONAL) =
Ø50H7
C
C
C
C
A
C
C
Foro per vite M16
Hole for M16 screw
A
C
C
Foro per vite M16
Hole for M16 screw
B
M16
B
18
18 H7
25
8
€ 99
CENTRAL HOLE
C
C
C
A
8.4
C
C
C
C
C
A
SUGGERIMENTI SU COME LAVORARE I PORTAPEZZI. UTILIZZO DEGLI ZERO POINT
SUGGESTIONS HOW TO MACHINE TOMBSTONES. ZERO POINT USE
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“Zero Point Gerardi ”4XHVWRSULQFLSDOPHQWHVLJQL¿FDFKHWXWWLLQVSRUWDSH]]LSRVVRQRHVVHUHYHORFHPHQWH¿VVDWLSRVL]LRQDWL
e lavorati sulle 5 facce senza nessun impedimento per quanto riguarda il percorso utensili.
$OORXUWRPEVWRQH¿[WXUHURXJKFDVWLURQFDVWLQJHVFOXGHGDUHSUHZRUNHGDQGSUHSDUHGRQWKHERWWRQEDVHIDFHVHHRXUGUDZLQJEHORZ
with 4 precision holes Ø 20 H7, bottom thread M16 and with precise pitch dimensions for the use of our “Zero Point Gerardi system”
This important feature will give you many possible application.
Esempio di predisposizione per l’uso dei ns. “Zero Point System” su cubo portapezzi
Prearranged work for the use of our “Zero Point System” su cubo portapezzi
24
6
X ± 0,01
Ø20 F7
M16
X ± 0,01
Fig. 1 Pic. 1
Art. 11A
Art. 11B
8
Art. 662
Per montaggio, posizionamento + ancoraggio istantaneo tramite
collegamento idraulico o pneumatico solo per lo sbloccaggio.
Il bloccaggio è meccanico tramite molle. Con questo sistema il
pallet può tranquillamente essere movimentato senza l’ausilio di
collegamenti elettrici, elettronici, idraulici o pneumatici.
Quick clamping and accurate positioning set up of your
tombstone through hydraulic or pneumatic source (only for
unclamping - clamping is mechanically maintened by springs)
With this system your pallet could easily travel without the
need of electrical pneumatic or elettronic connection.
Fig. 2 Pic. 2
8.5
Gli “Zero Point Gerardi ” sono utilizzabili anche
per ottimizzare le corse del Vs. centro
orizzontale sollevando il pezzo all’altezza
desiderata senza l’ausilio di sovratavole.
Attacco rapido olio
Oil rapid connection
Area di lavoro
Working area
Corse macchina
Machine travel
Our hydraulic or pneumatic “Zero Point Gerardi ”
are also used to optimize the vertical travel of your
horizontal machining center without the need of
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60
40
8
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A richiesta lunghezza speciali
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On request special lenght
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8.6
workholding catalogue 2014
www.gerardi.it ZRUNKROGLQJSULFHOLVW
SUGGERIMENTI SU COME LAVORARE I PORTAPEZZI. UTILIZZO STAFFE INTELLIGENTI
SUGGESTIONS HOW TO MACHINE TOMBSTONES. INTELLIGENT CLAMPS USE
Montaggio manuale con l’uso
delle staffe intelligenti Art. 100
Manual mounting with use of intelligent
holding clamps Art. 100
Art. 100
I fori di predisposizione (Fig.1SDJ
possono essere usati anche per
l’utilizzo di ³VWDIIHLQWHOOLJHQWL´Art.100
e relativi prigionieri.
The pre-work holes (Pic.1SDJDUH
also coming handy for the use of our
³LQWHOOLJHQWFODPSV´ Art. 100
Inoltre con questo sistema di predispoVL]LRQHSRWHWH¿VVDUHXQDSLDVWUDFKH
vi permette l’interfacciamento sulla Vs.
macchina o attrezzatura.
(Fig.1SDJ
Further more with this solution you can
¿[DQ\SODWH\RXZLVKWRDGDSWDV\RX
need (Pic.1SDJ
Art. 83
catalogo serraggio 2014
www.gerardi.it OLVWLQRSUH]]LVHUUDJJLR
8.7
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CUBI
CUBES
Art. 53A
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A
Art. 53C
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A
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H
B
C
Completamente lavorati
Completely machined
A
H
B
B
B
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C
General tolerance ± 2 mm
General tolerance ± 0,02 mm
Dimensioni
Dimensioni
Dimensioni
B
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C
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kg
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170 260
50
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66
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45
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610 217
$
210 500
45
460 179
$
260 400
45
50
460 195
$
260 450
260 410
50
560 207
$
260 400
260 410
50
670 239
$
260 400
260 510
50
620 $
260
260 510
50
660 270
$
260 510
50
760 260 640
50
710 337
260 510
410
A
B
B
C
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8
Art. 53B
Sgrossati di fresa
Rough milled
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$
260 630
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700 316
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700 279
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50 1010 $
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45 1000 310
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270 400
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350 500
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620 334
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610 319
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710 372
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50
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960 529
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$
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45
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45
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Per lavorazioni o materiali diversi (alluminio), richiedere quotazione specifica
Gerardi modular system MODULAR TOMBSTONES
CUBI
CUBES
Art. 53E
Art. 53F
Reticolo integrale
Grid cube
A
A
Reticolo con bussole
Grid cube
with bushing
H
6SHFL¿FDWLRQV
Art. 53A
A
A
6SHFLÀFKH
Fusione in ghisa G30 monoblocco sgrossata con
doppio trattamento di distensione.
Pareti con spessore 43-45 mm
(Sovrametallo 10 mm)
H
One integral G30 cast iron casting rough milled
with double stress relieving heat treatment.
Wall thickness 43-45 mm
(10 mm stock)
B
C
B
B
C
B
Stesse dimensioni dell’Art. 53C 6DPHGLPHQVLRQVRI$UW&
Peso: -5% circa rispetto Art. 53C Weight: About -5% of Art. 53C
Art. 53E 40
Art. 53E 50
Art. 53F 40
Art. 53F 50
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Art. 53B
Fusione sgrossata con base lavorata
e raschiettata per pallet a norme Europee o
Giapponesi.
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Rough milled casting with base face machined
and hand scraped for direct clamping on
European or Japanese standard pallet.
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Art. 53C
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Art. 53E 40 / 50
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Q Interasse reticolo 40 mm = Ø 12M10
Grid cube with calibrated holes and solid threads
QGrid pitch 40 mm = Ø 12M10
Art. 53F 40 / 50
Cubo a reticolo con bussole temprate 100Cr6
H¿OHWWLULSRUWDWLLQDFFLDLRLQR[
Grid cube with hardened bushing 100Cr6 and
steinless steel helicoils
For different finishing and materials (aluminium), ask for specific quotation
8.9
8
CUBI RETTANGOLARI
Art. 54A
Art. 54B
Sgrossati di fresa
Rough milled
B
A
Art. 54C
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B
A
D
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Completely machined
A
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Dimensioni
Dimensioni
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B
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kg
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310 210 460 310 142
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360 260 410 410 241
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350 250 400 400 205
&
360 260 510 510 344
$
360 260 500 500 329
%
350 250 500 500 292
&
310 210 410 410 206
$
310 210 400 400 196
%
300 200 400 400 174
&
460 360 640 640 397
$
460 360 630 630 375
%
450 350 630 630 336
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$
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450 350 630 630 340
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8.10
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Art. 54E
RECTANGULAR CUBES
Art. 54F
Reticolo integrale
Grid cube
B
A
Grid cube
with bushing
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Art. 54A
B
A
6SHFLÀFKH
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(10 mm stock)
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Grid rectangular cube with calibrated holes
and solid threads - Tolerance ± 0,02 mm
Art. 54F 40 / 50
Cubo rettangolare a reticolo con bussole
WHPSUDWH&UH¿OHWWLULSRUWDWLLQDFFLDLRLQR[
Grid rectangular cube with hardened bushing
100Cr6 and steinless steel helicoils
8.11
8
SPALLE
2 SIDES TOMBSTONES
Art. 55A
Art. 55B
Sgrossati di fresa
Rough milled
C
A
A
A
H
H
B
Completely machined
C
C
H
B
D
B
D
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Dimensioni
Dimensioni
Dimensioni
A
8
Art. 55C
%DVHÀQLWD
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D
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kg
D
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170 210
55
235
31 $
360 260
90
60
410 360 110
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160 200
50
225
29 %
160 200
70
45
225
425 124 $
350 250
90
55
415 114 %
350 250
50
415 103 &
60
535 221 $
400 350 110
55
525 207 %
400 350 100
50
525 190 &
410 410 160
60
510 215 $
400 400 160
55
500 199 %
400 400 150
50
500 193 &
410 410 160
55
670 262 $
400 400 160
50
660 244 %
400 400 150
45
660 222 &
510 510 160
55
710 350 $
500 500 160
50
700 331 %
500 500 150
45
700 290 &
510 510 210
60
610 340 $
500 500 210
55
600 316 %
500 500 200
50
600 &
510 510 270
50
635 360 $
500 500 270
45
625 336 %
500 500 260
40
625 310 &
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60
535 241 $
450 350 110
55
525 227 %
450 350 100
50
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630 >$
450 350 110
55
620 267 %
450 350 100
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620 245 &
560 360 110
70
660 $
550 350 110
65
650 350 %
550 350 100
60
650 321 &
510 360 160
60
660 307 $
500 350 160
55
650 %
500 350 150
50
650 263 &
460 360 160
60
620 $
450 350 160
55
610 271 %
450 350 150
50
610 250 &
460 360 160
60
760 316 $
450 350 160
55
750 297 %
450 350 150
50
750 271 &
560 360 160
70
352 $
550 350 160
65
670 332 %
550 350 150
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670 303 &
560 460 160
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430 $
550 450 160
55
406 %
550 450 150
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369 &
640 460 160
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630 450 160
55
460 %
630 450 150
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&
640 460 260
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910 $
630 450 260
65
900 564 %
630 450 250
60
900 513 &
640 640 210
60
579 $
630 630 210
55
545 %
630 630 200
50
504 &
640 640 260
60
710 521 $
630 630 260
55
700 %
630 630 250
50
700 447 &
360 460 160
70
660 250 $
350 450 160
65
650 232 %
350 450 150
60
650 213 &
460 160
70
632 $
450 160
65
604 %
450 150
60
&
310
60
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310
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732 %
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50
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Non sgrossato di fresa - Not rough milled
8.12
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Art. 55E
2 SIDES TOMBSTONES
Art. 55F
Reticolo integrale
Grid tombstone
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with bushing
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Art. 55A
(10 mm stock)
H
Art. 55B
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Art. 55E 40
Art. 55E 50
Art. 55F 40
Art. 55F 50
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Art. 55C
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Art. 55E 40 / 50
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integrali - Tolleranza ± 0,02 mm
2 sides grid tombstone with calibrated holes and
solid threads - Tolerance ± 0,02 mm
Art. 55F 40 / 50
Spalla a reticolo con bussole temprate 100Cr6
2 sides grid tombstone with hardened bushing
8.13
8
SQUADRE
Art. 56A
ANGLES
Art. 56B
Sgrossati di fresa
Rough milled
H
A
B
C
H
A
B
A
B
Dimensioni
Dimensioni
Dimensioni
A
B
'LPHQVLRQV
C
H
kg
Cod.
65
260
50
$
350 160
310 230 105 310
66
360 240 105 370
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40
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kg
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65
250
46
%
350 150
$
300 230 105 300
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> $
350 240 105 360
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A
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Completely machined
C
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H
Art. 56C
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kg
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60
250
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400 340 155 510 %
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450 340 155 460 150
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450 330 150 460 142
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450 340 155 610 %
450 330 150 610 174
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630 445 155 630 %
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500 240 105 360 109
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500 230 100 360 307
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550 440 205 324
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550 430 200 252
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650 340 155 660 269
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Art. 56E
ANGLES
Art. 56F
Reticolo integrale
Grid angle
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with bushing
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Art. 56C
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Art. 56E 40 / 50
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Grid angle with calibrated holes and solid threads
- Tolerance ± 0,02 mm
Art. 56F 40 / 50
Squadra a reticolo con bussole temprate 100Cr6
Grid angle with hardened bushing 100Cr6 and
steinless steel helicoils
8.15
8
CUBI A CROCE
Art. 57A
CROSS CUBES
Art. 57B
Sgrossati di fresa
Rough milled
A
A
Art. 57C
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Completely machined
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Art.54H € 60
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210 510
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760 172 $
203 500
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150 291 >$
303 500
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150 269 %
300 500
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150 264 &
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303 630
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150 950 327 %
300 630
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150 950 322 &
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200 960 419 $
373 500
40
200 950 400 %
370 500
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200 950 397 &
410 510
55
100 254 $
403 500
50
100 241 %
400 500
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8.16
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CUBI A CROCE
Art. 57E
CROSS CUBES
Reticolo integrale
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with bushing
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Art. 57E 50
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Cross cube with calibrated holes and solid
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Art. 57F 40 / 50
Cubo a croce a reticolo con bussole temprate
&UH¿OHWWLULSRUWDWLLQDFFLDLRLQR[
Grid cross cube with hardened bushing
8.17
8
SISTEMA MODULARE MULTIPLO
MULTI-MODULAR SYSTEM
Art. 840
Art. 58
Art. 840
Art. 841
Cubo a reticolo - Corpo base
Grid cube - Base body
Cubo con piastre riportate
Cube with modular plate
Art. 828 extra
Art. 828 extra
Art. 840
Art. 829A
Art. 830
Art. 828 extra
Art. 842
Cubo con morse FMS senza ganasce
Cube with FMS vises without jaws
Art. 840
Art. 810
8
Art. 845
Art. 810
Art. 828 extra
Art. 843
Cubo con morse FMS con ganasce
(Per 16 pezzi)
Cube with FMS vises with jaws
(Clamping 16 pcs)
Art. 846
Art. 840
Art. 605
Art. 604
Art. 828 extra
STD 8
Art. 844
Cubo con morse MULTIFLEX
(Per 32 pezzi)
Cube with MULTIFLEX vises
(Clamping 32 pcs)
CUBO MODULARE MULTIPLO
MULTI-MODULAR CUBE
Art. 843
Cubo con morse FMS completo di
ganasce standard per il bloccaggio
di 16 pezzi.
Cube with FMS vises and standard
jaws for 16 pcs clamping.
,
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Art.
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Cubo a reticolo - Corpo base
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Grid cube - Base body
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Cubo con piastre riportate
Cube with modular plates
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410
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250
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Ghisa kg Cast iron
Cod.
8
Art. 58
Art. 840
Ogni cubo è completo di 4 piastre
riportate (Art. 58) e 2 coppie di tasselli
di posizionamento.
Each cube is supplied with 4 modular
plate (Art. 58) and 2 pair of key nuts.
8.20
A
Art.
Art. 842
Cubo con morse FMS senza ganasce
per il bloccaggio di 16 pezzi
Cube with FMS vises without jaws for
16 pcs clamping
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5.46
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di tutti i particolari interni di una
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and 2 pair of key nuts.
Art. 842A
Cod.
Una slitta completa (Art. 822 + Art. 829 + Art. 830)
One complete slide (Art. 822 + Art. 829 + Art. 830)
$
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Cubo con morse FMS completo di
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di 16 pezzi. (9HGLGHWWDJOLDSDJ)
Cube with FMS vises and standard
jaws for 16 pcs clamping.
(6HHGHWDLOVSDJ)
Art.
Pag.
5.50
5.46
5.44
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600
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174
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nuts and 16 workstop.
8.21
8
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Art.
Art. 844
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per il bloccaggio
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Pag.
604
605
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for clamping 32 pcs.
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150
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476
Cod.
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wrench, one pair of key nuts and 32
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ACCESSORI
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One complete slide (Art. 846 + Art. 604 + Art. 605A)
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100
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Guida integrale per cubo MULTIFLEX
Solid guide for MULTIFLEX cube
8.22
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600
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Piastra base per pallet liscia interfacciata * (YHGLSDJ3LDQLUHWWL¿FDWL
Smooth pallet base plate tailor made * (VHHSDJ). Two faces ground
400
500
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C
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C
Cod.
Cod.
45
8.60.C400404G
8.60.C400404A
63
8.60.C400405G
8.60.C400405A
70
8.60.C500504G
8.60.C500504A
97
8.60.C6500505G
8.60.C500505A
115
8.60.C630634G
8.60.C630634A
155
8.60.C630635G
8.60.C630635A
8.60.C800804G
8.60.C800804A
250
8.60.C800805G
8.60.C800805A
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C
Kg
Cod.
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P = 50
Art. 60G
Piastra base per pallet con cave H7 in acciaio o ghisa
H7 T-slots pallet base plate in steel or cast iron
Y
C
X
Cod.
55
8.60.E400400G
8.60.E400400A
500
8.60.E500500G
8.60.E500500A
630
135
8.60.E630630G
8.60.E630630A
240
8.60.E800800G
8.60.E800800A
C
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Cod.
P = 40
P = 50
Cod.
55
8.60.F400400G
8.60.F400400A
500
8.60.F500500G
8.60.F500500A
630
135
8.60.F630630G
8.60.F630630A
240
8.60.F800800G
8.60.F800800A
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73
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500
73
630
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400
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Grid type pallet base plate with hardened bushings 100Cr6 and
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A
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P = 50
Kg
Cod.
Cod.
100
90
8.60.G400400G
8.60.G400320A
16
100
136 8.60.G500500G
8.60.G500500A
73
16
100
220 8.60.G630630G
8.60.G630630A
73
16
100
360 8.60.G800800G
8.60.G800800A
,QFDVRGLRUGLQHVSHFL¿FDUHOHTXRWHX e Y
Order must include X and Y dimensions
In alternativa: applicazione di tiranti (Art.10 - Art.11) per cambio rapido ZERO POINT compresi Art.60i (vedi pag. 8.24)
* As
alternative: pull studs (Art.10 - Art.11) for ZERO POINT quick change included Art.60i (see page 8.24)
!
Per lavorazioni o materiali diversi (alluminio), richiedere quotazione specifica - For different finishing and materials (aluminium), ask for specific quotation
8.23
8
PIASTRE D’INTERFACCIA - INTERFACE PLATES
AƑ
Art. 60i
Piastra base liscia con tiranti femmina
Art.10A - 10B per cambio rapido ZERO POINT
Smooth base plate with female pull-studs
Art.10A - 10B for ZERO POINT quick change
C
Kg
Cod.
Cod.
45
8.60.i400404G
8.60.i400404A
63
8.60.i400405G
8.60.i400405A
70
8.60.i500504G
8.60.i500504A
97
8.60.i6500505G
8.60.i500505A
115
8.60.i630634G
8.60.i630634A
155
8.60.i630635G
8.60.i630635A
8.60.i800804G
8.60.i800804A
250
8.60.i800805G
8.60.i800805A
400
B
500
A
C
630
PIASTRE D’INTERFACCIA - INTERFACE PLATES
A
B
C
Kg
Cod.
Cod.
600
400
93
8.61.i600400G
8.61.i600400A
600
500
117
8.61.i600500G
8.61.i600500A
400
250 8.61.i800400G
8.61.i800400A
900
450
8.61.i900450G
8.61.i900450A
1000 500
195 8.61.i100500G
8.61.i100500A
Art. 61i
Piastra base liscia con tiranti femmina
Art.10A - 10B per cambio rapido ZERO POINT
Smooth base plate with female pull-studs
Art.10A - 10B for ZERO POINT quick change
B
8
A
C
applicazione di tiranti maschio Art.11A - Art.11B per cambio rapido ZERO POINT compresi
* InAsalternativa:
alternative: male pull studs Art.11A - Art.11B for ZERO POINT quick change included
!
8.24
SOVRATAVOLE IN ACCIAIO PLATES IN STEEL
Art. 61C
Piastra base liscia3LDQLUHWWL¿FDWL
Smooth base plate. Faces ground
A
B
C
Kg
Cod.
Cod.
600
400
93
8.61.C600400G
8.61.C600400A
600
500
117
8.61.C600500G
8.61.C600500A
400
250
8.61.C800400G
8.61.C800400A
900
450
8.61.C900450G
8.61.C900450A
1000 500
195
8.61.C100500G
8.61.C100500A
B
A
C
Interfaccia standard alla macchina inclusa * (YHGLSDJ)
Standard interface to machine table included * (VHHSDJ)
SOVRATAVOLE IN ACCIAIO PLATES IN STEEL
A
B
C
Kg
Cod.
Cod.
600
400
90
8.61.E600400A
8.61.E600400A
600
500
112
8.61.E600500A
8.61.E600500A
400
119
8.61.E800400A
8.61.E800400A
900
450
150
8.61.E900450A
8.61.E900450A
1000 500
8.61.E100500A
8.61.E100500A
Art. 61E
3LDVWUDEDVHDUHWLFRORFRQIRULFDOLEUDWLH¿OHWWDWLLQWHJUDOL
Grid type base plate with solid calibrated holes and threads.
B
A
C
P
Interfaccia standard alla macchina inclusa * (YHGLSDJ
Standard interface to machine table included * (VHHSDJ)
3 3DVVRPPPitch 50 mm
!
8.25
8
PIASTRE
PLATES
Art. 86G
Piastra base con cave H7
Base-plate - H7 slots grooved type
B
G
G
F
A
C
PIASTRE TEMPRATE
B
C
F
G
Kg
420
230
16
70
75
8.86.G420230A
490
300
16
100
105
8.86.G490300A
630
370
16
100
170
8.86.G630370A
630
630
16
100
290
8.86.G630630A
550
16
100
320
8.86.G800550A
16
100
8.86.G800800A
900
410
16
100
8.86.G900410A
900
460
16
100
310
8.86.G900460A
1000
550
16
100
410
8.86.G1000550A
1200
550
16
100
502
8.86.G1200550A
1240
550
16
100
8.86.G1240550A
1740
750
16
100
960
8.86.G1740750A
900
400
16
100
201
8.86.G900400A
1000
400
16
100
224
8.86.G1000400A
1100
400
16
100
245
8.86.G1100400A
1200
16
100
262
8.86.G1200380A
1600
16
100
8.86.G1600380A
2000
16
100
437
8.86.G2000380A
500
16
100
224
8.86.G800500A
900
500
16
100
252
8.86.G900500A
1000
500
16
100
8.86.G1000500A
1100
500
16
100
8.86.G1100500A
1200
500
16
100
336
8.86.G1200500A
1400
500
16
100
392
8.86.G1400500A
HARDENED PLATES
8
A
Cod.
A
B
C H7
D
G
Kg
Cod.
400
125
14
140
50
46
600
125
14
140
50
125
14
140
50
92
1000
125
14
140
50
114
Art. 94
Supporto base con cave H7 temprato
Base-plate support - H7 slots grooved type case hardened
G
B
G
C
D
C
A
0DWHULDOHDFFLDLRFHPHQWDWRHWHPSUDWR+5&
0DWHULDOFDVHKDUGHQHGVWHHO+5&
!
Per lavorazioni o materiali diversi (alluminio), richiedere quotazione specifica - For different finishing and materials (aluminium), ask for specific quotation
8.26
ELEMENTI MODULARI
Art. 66
MODULAR ELEMENTS
Cod.
A
B
C
D
E
F
G
H
I
J
kg
120
30
40
60
M10
12
12
11
3,5
120
100
35
50
70
M12
16
100
16
13
6
Squadra piccola
Angle small
A
C
F
H
C
E
G
J
E
I
D
B
D
A
B
C
D
E
F
G
H
I
L
kg
Cod.
Art. 68
120
30
40
60
12
11
3
Squadra a “V”
V-block
150
100
35
50
70
16
12
100
5
F
C
L Ø Min / Max
C
I
H
G
D
A
E
D
B
QUOTA “I” RILEVATA CON Ø60 h7 - QUOTA “I” RILEVATA CON Ø60 h7
Art. 69
Piastra a “V”
V-pad
A
B
C
D
E
F
G
H
I
L
kg
Cod.
120
30
27
40
20
12
11
66
3
150
35
30
50
20
16
13
100
16
H
F
G
I
C
8
E
D
A
D
B
Art. 69A
A
B
C
D
E
F
G
H
I
L
kg
Cod.
74
35
50
16
50
-
3
$
Squadra modulare a “V”
Modular V-block
lock
ock
C
C
F
H
E
D
A
D
B
8.27
Il miglior pallet per il tuo centro di lavoro
The best pallet for your machining centre
Ghisa monoblocco G30 stabilizzata con doppio trattamento di distensione. Massima precisione.
Solid cast iron cast G30 with double stress heat treatment, highest accuracy.
9HULÀFKHWULGLPHQVLRQDOLWUDPLWH
macchine a controllo numerico
Inspection with 3D measuring machines
Tirante - Pull stud
Spessore - Spacer
Bussola - Bushing
Blocchetto - Block
Compatibili al 100%7R¿W
8
MAKINO, MAZAK, MORI SEIKI, OKUMA
MAKINO
COMPACT A
a51
a61 / a71
a81
/
35(0,80ǽ
$ı
$ı$ı
$ı
$ı
HCN8800-II
MAZAK
NEXUS
HCN4000-II
HCN5000-II / HCN6000-II
HCN6800-II
FF / F3 Series
FF-510
FF-660
F3-660-L
/
FH / PFH Series
FH-4000
FH-5800 / 6000
FH-6800
FH-8800
μ Series
μ-4800
μ-5800
μ-5800
μ-5800
Nh
NH4000-II
NH6300 DCG
NH8000 DCG
MA Series (old)
MA-40 H
MA-50 H
MA-60 H
0$+
MORI-SEIKI
NH5000 DCG
OKUMA
MA Series
MA-400 H
MA-500 H
MA-600 H
0$+
MB Series
MB-500 H
MD Series
MD-400 H
MD-500 H
MD-600 H
8
PALLET ORIGINALI GERARDI
ORIGINAL GERARDI PALLETS
Compatibili al 100%
7R¿W
MAKINO, MAZAK, MORI SEIKI, OKUMA
Art. 85
Pallet a reticolo con fori integrali M16
Grid pallet type with solid threads M166
Solid cast iron cast G30
with double stress
relieving heat treatment.
Highest accuracy
Art. 86
Ghisa monoblocco G30
stabilizzata
con doppio trattamento
di distensione.
Massima precisione
Solid cast iron cast G30
with double stress
relieving heat treatment.
Highest accuracy
kg
Cod.
400
500
165
630
270
300
A
kg
Cod.
400
500
160
630
247
275
A
Ghisa monoblocco G30
stabilizzata
con doppio trattamento
di distensione.
Massima precisione
Pallet con cave a T H7
Pallet with T H7 slot
A
A
$UW%7LUDQWHPull stud
$UW&%XVVRODBushing
$UW'6SHVVRUHSpacer
ŶTUTTI GLI ACCESSORI
SONO FORNITI COMPLETAMENTE
TEMPRATI E RETTIFICATI
ŶTUTTI I COMPONENTI
SONO COMPRESI NEL PREZZO
$UW)3LDVWUDSLFFRODSmall plate
$UW07DSSRPlug
8
$UW(3LDVWUDJUDQGHBig plate
ŶALL ACCESSORIES ARE
SUPPLIED COMPLETELY
HARDENED AND GROUND HRC 60
ŶPRICE ALL INCLUSIVE
SISTEMA DI PALLETTIZZAZIONE
UNIVERSALE A CAMBIO RAPIDO
Zero Point applicati a pallet per centri di lavoro
QUICK CHANGE UNIVERSAL
CLAMPING PALLET SYSTEM
Zero Point assembled on machining centres pallet
8.29
Sistema modulare Gerardi PALLET COMPLETI PER CENTRI DI LAVORO
Gerardi modular system COMPLETE PALLET FOR MACHINING CENTRES
Art. 86
Art. 85
Pallet a reticolo con fori in tegrali M16
Grid pallet type with solid threads M16
Pallet con cave a T H7
Pallet with T H7 slot
A
A
Q Fase 1 / Step 1
Corpo Pallet semi lavorato - 6HPL¿QLVKHGPDFKLQHSDOOHWERG\
Q Fase 2 / Step 2
&RUSRSDOOHW¿QLWRFRPSOHWDPHQWHODYRUDWR
0DFKLQHSDOOHWERG\¿QLVKHGFRPSOHWHO\PDFKLQHG
8
Q Fase 3 / Step 3
3DOOHW¿QLWRFRPSOHWRGLWLUDQWLEXVVROHHGLVWDQ]LDOL
Finished pallet complete with pull studs, bushings and spacers
8.30

Portapezzi - Tombstones

Transcript

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